Let’s start at the ground and work our way up. No axels and extremely distorted sheet metal, how do you set up your wheelbase? Fortunately the front axel and rear axel bump stops were still on the chassis, so the front axel was set from the bump stops and the rear axel set, measuring center to center, all 121 inches. The chassis is of X frame design which measure a depth of 200mm and is of 3mm U channel. The front and rear sections boxed for added strength (mind you I think even without the boxing and extra gussets this chassis would have been happy with a supercharge KB). The front suspension is IFS provided by an integrated HT Holden front cross member assembly. There is a story attached to that! Kym ventured down to the local “Pick a Part” wrecker, who offered $50 for all you can carry. The bloke looking after the yard could not believe his eyes when Kym approached his counter with the entire front end drum to drum, sway bar and all, on his shoulder and large toolbox in hand. The drums have been exchanged for Leyland P76 ventilated discs which narrow the track approximately 25mm from the standard Holden track and a shortened VB Commodore rack & pinion for the steering. A donor car was chosen to assist with the completion of the project. This was a 1981 ZJ Ford Fairlane. One thing with building a rod, according to Kym, is as far as possible keep everything off one model of vehicle. This will ensure compatibility with things such as braking systems etc; it also makes it easy to get parts from your local auto parts supplier. The Fairlane donated the seats, steering column, console, air conditioner electronic instrumentation (behind the original fascia), electric windows, central locking, door locks, interior lighting, gearbox, differential, braking system, leaf springs, body wiring, bonnet struts, boot lock, windscreen wipers/washer, windscreen wiper motor, radiator and rear seat floor pan. The engine in the Fairlane was a 351 Cleveland which was sold to allow the purchase of a 1990 5 Litre high top electronic fuel injected Windsor from a Ford F150. This motor had only completed 38,000 km at the time of purchase in 1994 and when stripped only required new gaskets, seals, cleaning and painting. The motor was chosen based on value for money at the time of purchase and that it was unleaded. Although this particular motor has a history of intermittent problems, which this motor certainly displayed in the beginning, they were all solved when the poor earth was discovered between the ECU and ground.
The grill was a particularly difficult task, with strips of sheet metal folded and a jig made to curve the top of the bars each bar was formed one at a time the old replaced with new. The boot presented the biggest challenge; a boot from a 36 Plymouth ??? that had a role top was used as it had the correct spare wheel well. 3 months of work was undertaken to cut and shut the boot to look like the original from photographs.
The car had also seen some extensive repair work in its past with almost a bucket of lead being removed from various areas on the body.
Kym also completed all the wiring with over 150 connections between the butchered engine harness and the body & chassis wiring donated by the ZJ Fairlane. Using two wiring diagrams and a lot of luck, or was it, the engine started first turn of the key and all electronic sensors, lights, instrumentation all worked.
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